Aftermarket Clutch Master Cylinder

By:AdvGa


Well, so it seeeems I am the only one with a Consistantly Weeping Clutch Master and was not comfortable with Replacing with the OEM Magura.

I did some research and found these other Options:

1-Accossato Radial Clutch Master 16x16 -Ask about the Reservoir Mounting Kit -(however, Does Not offer a Rebuild Kit -yet)
http://www.solomotoparts.com/product...5&cat=0&page=1

20 CC Reservoir Kit:
http://www.solomotoparts.com/product...cat=324&page=1

2- Brembo 16 RCS -See Mounting Kit Options Below (Does Not Offer a Rebuild Kit -yet)
http://www.motovationusa.com/mvstore...idProduct=1022

Mounting Kits:
http://www.motovationusa.com/mvstore...idproduct=1120
http://www.motovationusa.com/mvstore...idProduct=1121


Ordered the Accossato on Wednesday and got it by USPS by today, Saturday. Started by 12:30 PM and had the Accossato 16x16 working by 3:30 PM.

Here is the Top View of the Original:


View without the GPS Mount:


View with Clutch Master Removed: (I elected to UnSolder the Brown/Yellow Wire to the Clutch Switch (disabled it anyway at the Kickstand), since did not want to remove the whole Cable)


Here is the Side by Side View of the 2 Units with the New One on the Right:


Here's the View with the 16x16 Mounted: (Had to slightly rotate the Grip/Lightswitch mount forward to keep the New Lever from hitting the Flash-To-Pass Switch)


Here's the View with the Reservoir (20 CC) Attached (so far):


Look Mom ! Notice how you can see the Fluid Level now...No Surprises. I am using AmsOil Syn ATF Fluid (Red You can See It). Could not use Brake Fluid, and Accossato did not recommend Mineral Oil.... so using next best thing w/color.

Now to figure how to:
1- Mount the Choke Plate
ChokePlate Top Mount:


Choke Plate Bottom View:


2- Mounted the DoubleTakeMirror w/Handlebar Ram Mount...since this unit does not come with a Mirror Mount.
http://www.motoadv.com/products/Doub...re-Mirror.html

This is a DoubleTake Mirror Install view before the GPS Mount:


This a the Finished DoubleTake Mirror Install with the GPS Mount in place:


Finished Reservoir Mount Install w/Extended Brace from short (20 CC) Reservoir Bracket to Handguard Mount.


3- Modify the Handguard since this Unit (Adj Screw) sits about a 1/4-1/2 " beyond the Handguard facing.

Modded Handguard Outside: (Will figure out later how to make a Cover for this Opening.) Hole to allow access to Adjustment Screw / Lever Pivot.


Modded Handguard Inside Inside View:


So far, Feels Good, No Weeping, and I can see the Fluid without being caught in Traffic or Woods with No Warning.

Disclaimer: The information contained on this page and on this site is condensed from the combined wisdom of the members and contributors of the Orange Crush Forum. The contributions are reprinted here exactly as posted by the contributors. The spelling, syntax, grammar, etc have purposely not been corrected in order to retain its original flavor. The contributors are from throughout the World, and English may very well not be their native language. Don't be an ass and complain about the lexicon. It is mostly subjective, with a little objectivity thrown in for seasoning, based on the experiences of the contributors. Use this info at your own risk. The site owner is not responsible for its accuracy or validity. None of the procedures described should be taken as recommendations by anyone. Take anything you read or hear anywhere, but especially on the World Wide Web with a very large dose of salt. The cognoscente is a skeptic.